Production Control

コロナ禍による需要変動の中での在庫・作業員の最適化と生産設備の平準化の実現【生産、物流、調達の3つの視点からの業務改善】

Production Control

Optimizing inventories and workers and leveling out production facilities in the face of fluctuating demand due to the Corona pandemic【Tips for hosting a webinar】

2021/9/8  

Even though it is difficult to invest in new projects in Indonesia's manufacturing industry due to the impact of the fluctuating demand for corona pandemic, the factory operations, layout and basic operations are being completely reviewed, and work is being improved from the three perspectives of production, logistics and procurement, as well as the introduction of a manual system on site.

コロナ後の現場主導型システム【インドネシアにおけるかんばん方式とスケジューラ―】

Production Control

A post-Corona, field-driven system – The Kanban Method and Scheduler

2021/9/18  

Today's presentation, entitled "A Post-Corona Driven System," is a proposal for production management after the corona epidemic, in which a pull-type kanban system, which excels at on-site production adjustment, and a push-type scheduler, which issues production instructions based on demand, are used in tandem.

Production Control

Why is it said that the Kanban system does not require production planning?

2021/9/18  

The pull-type kanban system, which operates autonomously on the shop floor to take necessary items from the front-end process and produce only what is missing, is said to be in direct contrast to the MRP production plan created by the push-type system.

Production Control

Division of roles between the Kanban system and the scheduler

2021/9/18  

The Kanban system is used at the manufacturing site to produce only the number of Kanban required by the post-processors, so that overproduction can be prevented by fine-tuning the flow speed of the Kanban in case of cancellation, but it cannot accommodate additional orders or production delays due to machine trouble.

Production Control

Paperlessness and IoT accelerated by corona pandemic

2021/9/18  

The main purpose of paperless systems was not only to reduce the cost of paper, but also to prevent errors in posting actual data. However, with the spread of the new coronavirus, there is a need to reduce opportunities for physical contact in order to prevent infections, and the shift to IoT in manufacturing is accelerating.

インドネシアの製造業のIoT導入

Production Control

Implementation of Manufacturing IoT in Indonesia

2021/9/18  

When I visited customers in industrial parks in Indonesia as part of my system sales activities, one of the lines I often heard from people in charge was, "Our president (the chairman) invests positively in machinery, but is reluctant to invest in systems.

現場中心に再編される製造業システム

Production Control

Manufacturing system to be reorganized with a focus on the field

2021/9/19  

We had a booth to introduce Asprova, a production scheduler, at Manufacturing Indonesia 2019, Indonesia's largest manufacturing trade show, which will be held at the annual JIExpo Kemayoran from December 4 to 7.

業務システムにスマホを使ったQRコード管理の仕組みを導入

Production Control

Introduction of QR code management system using smart phones to the business system

2021/4/29  

Although data collection by reading barcodes and QR has been used in the development and introduction of business systems in the past, we have been recommending QR code management with a smartphone to customers who consider introducing on-site terminals at manufacturing sites and warehouses in the past few years.

現場でできる!製造業向け工場内の業務効率化&見える化セミナー

Production Control

Seminar on operational efficiency and visualization in factories for the manufacturing industry

2020/4/10  

Total optimization is when production efficiency is maximized, interest rates due to price costs and inventory are minimized, and profits are maximized.

インドネシア税関による保税工場に対するオンライン監視強化

Production Control

Indonesia Customs Strengthens Online Monitoring of Bonded Factories

2020/3/30  

Bonded is "a temporary deferral of the collection of customs duties" and the bonded area in Indonesia is called Kawasan Berikat (KB or Kaber) and the non-bonded area is called Daerah Pabean Indonesia Lainnya (DPIL).

計画生産の製造指図とかんばんの違い

Production Control

Difference between production order and KANBAN of planned production

2020/4/12  

When we visit Japanese trading companies and manufacturers in Indonesia and ask them about their business requirements for system implementation, most of them tell us that they receive "Kanban" from the customer every morning, which corresponds to the delivery instructions for sub-payment of fixed orders received at the beginning of the month.

インドネシアで生産管理システムの仕様が確定して現場で運用されるまで

Production Control

Until the production control system specifications were finalized in Indonesia and the system was put into operation in the field

2020/4/6  

The production management system covers production activities from the time a material arrives at the material warehouse to the time it is processed in the manufacturing process, and sales activities after the product warehouse. The cost management system manages a series of cost flows: material costs and processing costs are incurred at the time a material is put into the manufacturing process, and are turned into manufacturing costs at the time it becomes a product, and are turned into sales costs at the time it is shipped.

時間基準の稼働率とストローク基準の負荷率

Production Control

Time based utilization and stroke based load factor

2020/4/12  

The load factor is the ratio of demand to the supply capacity of the machine, and is the ratio of the number of strokes required to complete the order to the number of strokes per hour (GSPH) in press work. The utilization rate, on the other hand, is the ratio of operating hours to the operating hours of the machine, which is the ratio of the operating hours needed to digest the order to the operating hours of the day.

ハンディターミナルを使った入出庫管理システム

Production Control

Warehouse management system using a handy terminal

2020/4/20  

Inventory management using barcodes, which is a common practice in Japanese warehouses, is still being considered by many Japanese companies in Indonesia.

金型や作業者などの制約を設備の生産スケジュールに反映する方法

Production Control

Handling of multiple pieces and left and right sets

2020/4/12  

In the case of RL products, two pieces of the same item can be taken in a single shot, so if only one order is taken, the relationship is 1:1 (either the left or right is more than 1), but if the same number of orders are taken in both the left and right, the relationship is 2:1, which is the same as for multiple orders.

出荷時に現品ラベルの品目ロット情報と照合するためのピッキングリスト

Production Control

Picking list for cross-checking the item lot information on the actual product label at the time of shipment

2020/10/4  

When a customer in the manufacturing industry once asked us to install only an inventory management system, we decided to make it possible to issue slips by inputting delivery requests from the system, since there is not much difference between the current Excel management system and the receiving/issuing function alone.

バーコードリーダーとハンディターミナルと無線ハンディターミナル

Production Control

Barcode reader, handheld terminal and wireless handheld terminal

2020/10/4  

Basically, it connects to a PC with a USB cable (RS232C in the old days), but the type that pairs with a PC via Bluetooth is called a Bluetooth scanner or a Wireless scanner.

システムと組織図の中の倉庫と部門

Production Control

Warehouses and departments in the system and organization chart

2020/4/14  

However, from the perspective of where inventory transfers occur, it can be classified as "production control (purchasing and manufacturing) + sales control" depending on whether the goods stored at the location are related to production or sales.

インボイスと出荷伝票の関係

Production Control

Relationship between Invoice and Shipping Slip

2020/4/15  

Bill of Landing (Bill of Lading) is a certificate of acceptance of cargo issued by Indonesian shipping company based on Invoice, Packing List and Certificate Of Origin (COO), and in case of export, B/L date is the date of recognition of sales.

返品

Production Control

How to Implement Returns Processing in a Production Management System

2020/3/31  

Tukar Guling is a common method of processing returns in Indonesia that does not modify the original Delivery Note or Invoice by sending a replacement product.

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