Production Scheduler

Production Scheduler

Current situation of manufacturing industry in Indonesia

2020/10/3  

I will explain based on the case about the system implementation for making the demand forecast in consideration of the supply capacity of the in-house production resource.

プロセス系の生産計画の特徴

Production Scheduler

Features of process-based production planning【Manufacturing on an integrated line through tanks】

2020/10/3  

The reason why many package systems are developed for the assembly line manufacturing process is because it is easier to standardize the work for the assembly line than for the process line, and in the case of the process line, which is difficult to standardize, some kind of customization is often done.

生産計画に原料在庫の制約条件を反映させる

Production Scheduler

Reflect raw material inventory constraints in the production plan【Produce from the raw material inventory and do not reduce the utilization rate】

2020/10/3  

In the manufacturing industry in Indonesia, a planner in the Production Planning and Inventory Control (PPIC) department generally uses the unofficial invoice and orders sent by the sales department as the basis for a production schedule (the production schedule) based on the completion date after subtracting the product inventory. We create a standard production plan (BOM) and use the BOM to develop parts to shift the manufacturing orders of disassembled work-in-process to another date, taking into account the number of days of safety stock.

現場の努力を会社の競争力に変える生産管理業務のシステム化の手順

Production Scheduler

Procedures for Systematizing Production Management Operations to Transform Efforts in the Field into a Company's Competitiveness【Excerpts from a Seminar at KIIC Industrial Park】

2020/10/3  

My name is Batera High System Yamamoto and I would like to thank you all for taking time out of your busy year-end schedule to visit our booth. Thank you for taking time out of your busy year-end schedule to attend this seminar.

生産スケジューラーAsprovaで出来る標準原価計算

Production Scheduler

Standard costing that can be done with the production scheduler Asprova

2020/11/8  

If you can set unit prices, labor rates and allocation rates for each cost item in the Asprova production scheduler, it will be possible to calculate the planned production volume and man-hours for the next fiscal year based on sales forecasts for each product, product group, machine and customer.

生産スケジューラー用インターフェイスの開発

Production Scheduler

Development of interface for production scheduler

2020/4/11  

Here considering the subsystem of the production scheduler, there are three types of the interface developed for improving the usability, input interface that integrates the existing master and the additional master, result collection interface by the bar code scanner or handy terminal, and output interface for output such as production orders and availability forecast comparison tables.

When proposing a production scheduler, it is more important how a customer can draw an operation story than a functional explanation, so the three interfaces are very effective in proposing an operation story at a manufacturing site in Indonesia.

生産計画における無限能力山積みと有限能力山崩しの目的の違い

Production Scheduler

Purpose of Infinite Capacity Piling and Finite Capacity Collapsing in Production Planning【A theoretically feasible schedule can be created that does not delay delivery by collapsing the mountain】

2020/10/3  

In MRP's load calculation function, the standard load (cycle time) by item is set for each line, and the number of minutes of load to be applied to the line is calculated according to the order quantity, and then the load is "piled up" on the day when the lead time (days) is shifted, and then it is compared with the line capacity per day to check the daily win/loss.

製造まとめ

Production Scheduler

Production Scheduler

2020/2/7  

1. Overview Greeting I am in charge of implementing Asprova that creates production schedule and purchase schedule at high speed, for much varieties of items which are going through multiple processes with different capacity, while integrating manufacturing orders, sales orders and inventory stock. It means that you can see your factory from the point of view of PSI, Production, Sales and Inventory Today let me explain the overview of Asprova, how Asprova will work to create production schedule and purchase schedule. Theory of production schduling Now it's early (middle of, end of) October, so you have already got sales order ...

MRPで内示情報を確定受注情報で置き換えるプロセス

Production Scheduler

The process of replacing unofficial information with confirmed order information in MRP【Confirmed orders are added and unofficial orders are replaced】

2020/10/3  

The first reason why production planning is said to be the most difficult field in the operation of business systems is because it is difficult to see which requirements are linked to the generated manufacturing orders due to the influence of "manufacturing lot size" and "lead time shifting" in developing requirements based on the requirements.

生産スケジューラーを運用する上で意識しておいたほうがいいこと

Production Scheduler

What you should be aware of when operating a production scheduler

2020/4/13  

Here are three things you should be aware of when operating a production scheduler.

生産スケジュールにおけるオーダ間の紐付けとは

Production Scheduler

What is the linkage between orders in the production schedule?【Order expansion generates work input and output instructions, and order allocation and linking generates work use instructions】

2020/10/4  

The system generates manufacturing orders and purchase orders through the MRP of the production management system and reserves the inventory of materials and work-in-process items, generates supplemental orders for the shortage and issues orders from the orders.

プリセールス時に直面する価格と導入期間の問題

Production Scheduler

Price and implementation time issues faced during pre-sales

2020/10/8  

One of the issues we always run into when pre-selling production schedulers is the price and implementation period. "Is it really this expensive just to create a production plan? Or, "How many days does it take just to systemize production planning? If you don't have an answer to this question, your pre-sales won't be successful.

システム導入時に判るインドネシアの環境的特性

Production Scheduler

Environmental characteristics of Indonesia at the time of system installation

2020/10/8  

What makes this possible is the "Web-based information sharing", which is very effective in reducing the master maintenance and performance input work that is the biggest bottleneck in the system implementation process.

計画と実績をリンクさせる製造指図の必要性

Production Scheduler

The need for manufacturing instructions to link planning and performance

2020/10/8  

So far in Indonesia we have gone through a trial and error process from pre-sales to implementation of production management systems, inventory management systems, production schedulers, etc. to find out "how to sell" and "how to make the implementation work" at the work site, and we have been able to propose "subsystems I have come to think that "packaging of the production plan" is effective.

プレゼン

Production Scheduler

Difficulties faced in the field of production scheduler demonstrations

2020/10/10  

In system sales in Indonesia, the evaluation of the system itself is secondary, and it is decided by the connections with the customer, the seller's track record and the first impression of the salesperson. In short, it is not always true that a good system will sell, and the quality of the system is not important if it only achieves the goal of selling. If you know exactly what you want to do, you just need to make one visit to the company, introduce the company and its track record, and give them a demo, and give them the impression that you think they can handle it.

生産スケジュールを最適化する設定方法

Production Scheduler

How to set up to optimize your production schedule

2020/10/10  

With the MRP production management system, production orders are piled up on the main line for each item, and while checking the load situation, it is necessary to bring forward the plan and adjust the allocation to other lines, but the production scheduler automatically executes this work as an optimization operation.

Asprovaのオブジェクトへの参照方法

Production Scheduler

How to refer to Asprova objects

2020/10/7  

ME is the current object (record) of the currently executing instance (table) in the expression, and when ME refers to the item table, it can refer to the property value of the current object and child objects of the item table.

金型や作業者などの制約を設備の生産スケジュールに反映する方法

Production Scheduler

How to reflect restrictions on molds, workers, etc. in the production schedule of equipment

2020/10/7  

Capital investment is not something that can be easily done today or tomorrow, but workers are a low-cost, flexible part of the workforce that can be reassigned or hired new, so increasing the availability of main resources through worker capacity planning is a very significant part of plant management.

VBからmdb, Mysql, Excel, Textへアクセスする方法

Production Scheduler

How to access mdb, Mysql, Excel and Text from VB

2020/10/7  

Added "Microsoft ActiveX Data Objects 2.1 Library" to the reference settings.

製造まとめ

Production Scheduler

Consolidated manufacturing for orders and consolidated purchasing for manufacturing

2020/10/7  

In this case, the manufacturing instructions are issued for seven days' worth of product shipment as one manufacturing lot, and the manufacturing instructions are issued for seven days' worth of order-ordered items, and the manufacturing order item to be consolidated is the product, which is the output item of the final process.

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