When determining optimal inventory levels while accounting for demand fluctuations, there are many constraints to consider—such as capacity leveling of equipment, production types based on order characteristics (make-to-stock or make-to-order), and workers’ skill matrices.
One effective solution to address all of these challenges is the implementation of Asprova.
Are you having trouble with your production control operations?
The manufacturing environment in Indonesia is changing rapidly, and factories are increasingly required to improve overall production processes and enhance production efficiency.
- Make a production plan and purchase plan from customer forecast and sales order.
- Save labor cost in inventory control by using barcode.
- Centralize master data and make it an internal asset.
- Implement the system at low cost and short delivery time.
- Output a comparison report on planned production and actual production.
Step1：Visualization of production process with production scheduler Asprova
Import forecast and sales order into Asprova and calculate the net required quantity taking into consideration the current stock and safety stock, leveling the machine load, and creating production schedule and purchasing schedule without delayed delivery.
Create production plan and purchasing plan by exploding order information based on master and inventory information.
Production scheduler Asprova is equipped with time-based MRP and linking logic that connects from "Where" to "Where" in addition to traditional mountain destruction (finite capacity planning, dispatch, resource load leveling).
Asprova makes production resources visible from the viewpoint of operation, stock and load
We will prepare a flow to connect people, materials, and resources of all processes from procurement to production, delivery, and support inventory reduction and resource efficiency improvement.
Step2：Make Asprova easier to use with Hana First's interface.
Import forecast and sales order into Hana First and import master production schedule (MPS) that meets safety stock into Asprova's order table.
In order to calculate the exact requirement of materials in Asprova, Asprova's integrated master is automatically generated from BOM and item line master in Hana First.
By importiing goods issued and goods received generated in production and sales in Hana First in real time, Asprova generates accurate production schedule that takes into consideration the current stock and safety stock.
From the operation table generated by Asprova, issue production schedule by shift on machine basis and actual item label for each product, generate a comparison report with production actual input by Hana First, and machine utilization rate report.