In the assembly mass production factories of the two-wheeler and four-wheeler industry in Indonesia, production planning and load planning are closely related. Since production planning is formulated based on quantity, there is a need to confirm load planning on a quantity basis for each machine. Generally, planning is required on a daily or shift basis.<\/p>\n
Planners consider the number of productions on machines, production days for capacity overages, and necessary overtime hours. To support this, it is important to verify production quantities, consumption quantities, and inventory quantities in comparison using the PSI table.<\/p>\n
It is crucial to compare plans with actual results to confirm progress. When creating a weekly plan, quantities are forecasts based on current inventory, and inventory quantities change each time production results are entered. At the time of the next plan creation, forecasts are reset based on the latest inventory quantities.<\/p>\n
In the systemization of planning operations in Indonesia, it is considered that simple references corresponding to production results on a daily or shift basis are more easily accepted on the shop floor than minute-by-minute schedule management.<\/p>\n
This blog provides articles offering an image of manufacturing systems suitable for Indonesia, serving as a reference for Indonesian manufacturers when working on the systemization of production planning.<\/p>\n