Production Control

2020年6月23日ウェビナー

Production Control

A post-Corona, field-driven system – The Kanban Method and Scheduler [Production Management System 30-minute short webinar

2020/6/23  

Today's webinar is titled "A post-Corona, field-driven system" and I would like to propose an approach to production management after the corona epidemic that successfully combines the pull-type kanban system, which is good at adjusting production onsite, and the push-type scheduler, which issues production instructions based on demand.

インドネシアの新車と中古車市場のコロナ禍による影響

Production Control

Why is it said that the Kanban system does not require production planning?

2020/6/19  

The pull-type kanban system, which operates autonomously on the shop floor by taking only the required quantity of items from the front-end process and producing only the quantity that is in short supply, is said to be in direct contrast to the MRP production plan that is created by the management organization using a push-type system.

かんばんシステムとスケジューラ―

Production Control

Division of roles between the Kanban system and the scheduler

2020/5/28  

The Kanban system, which is the core of the Toyota Production System, is a system of operation at the manufacturing site to produce the orders received. Since only the "number of Kanban" (number of Kanban x number of units) required by the back-end process is produced by the own process, the flow rate of the Kanban can be fine-tuned to prevent overproduction in case of order cancellation.

ペーパレス

Production Control

Paperlessness and IoT accelerated by corona pandemic

2020/5/24  

We have argued in our blog and at regular seminars in industrial parks that paperlessness is the first thing Japanese companies in Indonesia need to do to improve their business.

インドネシア向けの生産管理システム

Production Control

Installation of a suitable system for the Indonesian plant

2020/4/30  

In Japan, the introduction of a manufacturing system tends to involve high cost customization to add advanced functions to meet the demands of management, but in Indonesia, within a limited budget, customization is required to make it easier for on-site workers to enter information and to save labor.

インドネシアの製造業のIoT導入

Production Control

Implementation of Manufacturing IoT in Indonesia

2020/2/11  

When I visited customers in industrial parks in Indonesia as part of my system sales activities, one of the lines I often heard from people in charge was, "Our president (the chairman) invests positively in machinery, but is reluctant to invest in systems.

現場中心に再編される製造業システム

Production Control

Manufacturing system to be reorganized with a focus on the field

2019/12/15  

We had a booth to introduce Asprova, a production scheduler, at Manufacturing Indonesia 2019, Indonesia's largest manufacturing trade show, which will be held at the annual JIExpo Kemayoran from December 4 to 7.

現場でできる!製造業向け工場内の業務効率化&見える化セミナー

Production Control

Seminar on operational efficiency and visualization in factories for the manufacturing industry

2019/10/7  

Total optimization is when production efficiency is maximized, interest rates due to price costs and inventory are minimized, and profits are maximized.

システム化を投資ではなく業務改善の過程と考える

Production Control

Think of systemization as a process of business improvement, not an investment

2019/9/6  

In general, the implementation of a business system using packaged software requires large initial investment costs for software, DB licenses, new servers, etc.

インドネシア税関による保税工場に対するオンライン監視強化

Production Control

Indonesia Customs Strengthens Online Monitoring of Bonded Factories

2019/5/24  

Bonded is "a temporary deferral of the collection of customs duties" and the bonded area in Indonesia is called Kawasan Berikat (KB or Kaber) and the non-bonded area is called Daerah Pabean Indonesia Lainnya (DPIL).

業務システムで困っているインドネシアの日系企業様への提言

Production Control

Proposal for Japanese companies in Indonesia who are having trouble with their business systems

2019/3/30  

A company's business is determined by what it provides for the needs of the market, and how it interacts with customers and suppliers for that business, and how its internal staff relates to it, determines how it works internally. We recommend that you implement the management function with HanaFirst business template and Asprova scheduler for the planning part, and we think that this is the best practice that we can propose to Japanese companies in Indonesia.

メーキング・インドネシア4.0時代の業務システム

Production Control

"Making Indonesia 4.0" era business system

2019/3/17  

In the manufacturing industry, we purchase raw materials, add value by processing them and sell them to customers, and in the service industry, we provide services as added value to customers' requests.

インドネシアに合ったシステム導入手法

Production Control

System Implementation Methodology for Indonesia

2018/12/24  

Why don't they explain it to us until we are satisfied?" is a phrase I have heard many times in the field of system implementation in Indonesia. Although systemization is done as a means to improve the current business, the system implementation project in Indonesia will not proceed well unless it is properly presented that "the results from the system can be seen through the process".

計画生産の製造指図とかんばんの違い

Production Control

Difference between production order and KANBAN of planned production

2017/8/20  

When we visit Japanese trading companies and manufacturers in Indonesia and ask them about their business requirements for system implementation, most of them tell us that they receive "Kanban" from the customer every morning, which corresponds to the delivery instructions for sub-payment of fixed orders received at the beginning of the month.

会計的視点から業務システム全体を理解するということ

Production Control

Understanding the entire business system from an accounting perspective

2017/8/6  

When the inventory based on the actual input in the production control system is in the production control location, the outflow is an incurred expense and the inflow is recorded in the asset account as work in process inventory, but when the inventory is in the sales control location, the inflow is the cost of production and the outflow is recognized as cost of sales.

インドネシアで生産管理システムの仕様が確定して現場で運用されるまで

Production Control

Until the production control system specifications were finalized in Indonesia and the system was put into operation in the field

2017/7/22  

The production management system covers production activities from the time a material arrives at the material warehouse to the time it is processed in the manufacturing process, and sales activities after the product warehouse. The cost management system manages a series of cost flows: material costs and processing costs are incurred at the time a material is put into the manufacturing process, and are turned into manufacturing costs at the time it becomes a product, and are turned into sales costs at the time it is shipped.

時間基準の稼働率とストローク基準の負荷率

Production Control

Time based utilization and stroke based load factor

2017/4/8  

The load factor is the ratio of demand to the supply capacity of the machine, and is the ratio of the number of strokes required to complete the order to the number of strokes per hour (GSPH) in press work. The utilization rate, on the other hand, is the ratio of operating hours to the operating hours of the machine, which is the ratio of the operating hours needed to digest the order to the operating hours of the day.

金型や作業者などの制約を設備の生産スケジュールに反映する方法

Production Control

Handling of multiple pieces and left and right sets

2017/3/4  

In the case of RL products, two pieces of the same item can be taken in a single shot, so if only one order is taken, the relationship is 1:1 (either the left or right is more than 1), but if the same number of orders are taken in both the left and right, the relationship is 2:1, which is the same as for multiple orders.

外注先への有償支給と無償支給

Production Control

Paid and free supply to subcontractors

2016/10/3  

However, the P/O price issued to the subcontractor includes material cost and processing cost only in the case of paid supply and processing cost only in the case of free supply.

VAT税務処理月と仕入計上月が異なる意味

Production Control

What is the difference between the month of VAT tax treatment and the month of purchase recording?

2016/7/27  

In the case of Indonesian domestic transaction, the month of Faktur pajak should be the same as the month of invoice date, but this means that taxation should be done in the month of invoice date.

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